In commercial buildings, a well-functioning HVAC system is critical to ensuring tenant comfort, energy efficiency, and cost-effective operations. Cooling towers play a major role in this system, regulating temperature and optimizing performance. However, as these systems age, they become less efficient, costly to maintain, and prone to frequent breakdowns—leading to increased energy bills and operational disruptions.
That was exactly the challenge faced by a commercial property in downtown Houston. With a 25-year-old cooling tower nearing the end of its lifespan, the building’s management team needed a reliable replacement that would improve efficiency, reduce maintenance costs, and enhance tenant satisfaction.
They turned to Lange Mechanical Services, experts in commercial HVAC solutions, to deliver a state-of-the-art cooling tower upgrade that would modernize their system and provide long-term performance benefits.
Project Overview
Lange Mechanical Services was approached to replace an outdated, 25-year-old cooling tower at a prominent commercial property in downtown Houston. The previous system was inefficient, leading to higher energy consumption, increasing operational costs, and causing unnecessary downtime. The client needed a reliable solution to improve energy efficiency, reduce maintenance expenses, and ensure optimal comfort for tenants.
Our goal was to enhance the building’s HVAC efficiency and mechanical performance while adhering to federal, state, and local regulations. As specialists in cooling tower replacements for commercial buildings, our team ensured a seamless, high-quality upgrade tailored to the client’s specific needs.
Project Scope
Our skilled crew installed a new, high-efficiency cooling tower and managed the full decommissioning of the outdated system. The project followed a detailed, step-by-step approach to ensure minimal disruption to the building’s daily operations.
Initial Consultation & Site Assessment
- Conducted a comprehensive evaluation of the existing cooling tower’s performance and its impact on the building’s HVAC system.
- Discussed the client’s goals for energy efficiency, tenant comfort, and long-term cost savings.
- Designed a custom cooling tower solution that aligned with the building’s infrastructure and operational needs.
Decommissioning of the Old Cooling Tower
- Safely disconnected electrical services from the existing system.
- Used a crane to remove the outdated cooling tower from the rooftop while following strict safety protocols.
- Ensured proper disposal of the old equipment in compliance with federal, state, and local environmental regulations.
Installation of the New Cooling Tower
- Installed a 304 stainless steel (SS) cold-water basin, providing enhanced durability and improved energy efficiency.
- Integrated vibration insulator pads to reduce noise and vibration, improving tenant comfort.
- Added new block valves at tower connections to enhance flow control and long-term system reliability.
Piping & Water Line Installations
- Installed new return and supply lines, making seamless connections to the existing roof infrastructure.
- Installed a new insulated makeup water line, ensuring water efficiency and preventing energy loss.
Electrical Reconnection & System Commissioning
- Reconnected the electrical system, ensuring reliable power delivery to the new cooling tower.
- Fabricated and installed new water pipes, matching the specifications of the cooling tower system for optimal water flow and performance.
- Conducted a full system start-up and commissioning process, verifying that the cooling tower was operating at peak efficiency.
Final Touches
- Provided an option to install a ladder and access points for easier motor and belt servicing.
- Conducted a thorough cleanup of the work area, leaving the property in pristine condition.
Client Handover & Performance Report
Delivered a detailed project report outlining:
- System upgrades
- Improvements in energy efficiency
- Projected cost savings
- Ensured the client was fully briefed on system operation and maintenance best practices.
Project Outcome
With the new cooling tower system in place, the building now benefits from:
- Improved energy efficiency, leading to lower operational costs.
- Reduced maintenance needs, minimizing system downtime.
- Enhanced tenant comfort, delivering consistent and reliable cooling.
The property management team has already reported noticeable reductions in energy costs and improved HVAC system performance, directly improving their bottom line.
This successful project demonstrates Lange Mechanical Services’ expertise in top-tier cooling tower replacements for commercial properties in Houston and surrounding areas.
Why Choose Lange Mechanical Services?
At Lange Mechanical Services, we specialize in comprehensive mechanical solutions for commercial buildings across the Houston area. Our expertise includes:
- Cooling tower replacements & system upgrades
- HVAC installations designed for energy efficiency
- Preventive maintenance & long-term system reliability
We are committed to providing efficient, sustainable, and high-performance solutions that enhance building operations and reduce costs. Whether you need an HVAC upgrade or a full-scale cooling tower replacement, Lange Mechanical is your trusted partner in Houston.
Contact Us Today!
If your commercial property needs a cooling tower replacement or HVAC upgrade, we’re here to help.
Contact Lange Mechanical Services today for a consultation and let’s improve your building’s HVAC efficiency and energy savings!